Hammer mill and Pellet Mill Replacement Parts
A Worldwide Leader in Replacement Parts for Mills Since 1934.
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“Our [Competitor] die that has 500 hours on it isn’t performing as well as the Lightning Die which Currently has 6,500 hours on it. The Lightning Die is still making pellets and the [Competitor] die is struggling. Will be switching fully to Lightning Dies in the future!”
“Very pleased with Bad Ax Hammers. Mill has less vibration, first corner 250 to 260 hours, 2nd corner at 180-190 and still going”
“Gold star for pentagons! We are getting the best grind we have ever had and are happy about that!”
“Been using Pentagon X2 Holeformance for 3 weeks in Champion Mill. 60 AMPS savings so increased Feed Rate which increased throughput 8%. The Champion capacity is 65 Million and Currently Running at 70-71 Million. Easy to install and fewer spacers! We removed [Brand X] Hammers from a 2nd Mill and replaced with Pentagon X2 Holeformance to get the same savings and increased throughput.”
“Our pelleting process had some inefficiencies, we were seeing rather poor performance from our process and short lifespans from our dies and rolls. . With Jacobs we built a new protocol for our process, from our feed temps, all the way through roll setups. We have been running for several months now and our pelleting production numbers are fantastic, some of our products we increased our performance by over 50%, that translates to multiple tons per week in increased efficiency. We did see an increase in all of our TPH across the board. “
“Jacobs rods last a full year with very little grooving, competitors rods needed changed out every 6 months due to excessive grooving.”
“My operators love the Lightning Die and would kill me if I switched back. The Lightning Die solved many of our pelleting problems!”
“What Chad has told me has come true, the Lightning out performed [Competitor] and the other new dies out there hands down!”
“Both mills running Pentagons. Last sets ran for about 11 months, pushing 13,000 to 14,000 ton per week. 572,000 tons of life on hammers!”
“1st Die ran for 18 Months on 30 TPH mill and ran 172,278 Tons. 2nd Die installed July 7th 2015 and it is over 144,000 tons now and still going!”