Hammer mill and Pellet Mill Replacement Parts
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“My operators love the Lightning Die and would kill me if I switched back. The Lightning Die solved many of our pelleting problems!”
“After we installed Pentagons, we saw a 50% increase in production with a finer grind.”
“The Lightning resulted in 48% decrease in energy with 19% increase in throughput. Savings $32K!”
“Our pelleting process had some inefficiencies, we were seeing rather poor performance from our process and short lifespans from our dies and rolls. . With Jacobs we built a new protocol for our process, from our feed temps, all the way through roll setups. We have been running for several months now and our pelleting production numbers are fantastic, some of our products we increased our performance by over 50%, that translates to multiple tons per week in increased efficiency. We did see an increase in all of our TPH across the board. “
While running the Andritz hammer mill we were having to change the hammers every 1-2 weeks. Once we worked with Jacob’s and change the hammers along with a few other adjustments in the pattern, we were able to get 4-5 weeks of life out of the hammers.
“Fred wants a die like the last one. Said it is the best die he has ever run!”
“We recently switched to Pentagon Hammers; the installer said the hammers went on so smooth, they thought something was wrong. Took 20 minutes to install 120 hammers. After a week, the hammers were inspected and there were a few sticking out. Touched them and they fell down. In the next two inspections, all hammers were down.”
“Our [Competitor] die that has 500 hours on it isn’t performing as well as the Lightning Die which Currently has 6,500 hours on it. The Lightning Die is still making pellets and the [Competitor] die is struggling. Will be switching fully to Lightning Dies in the future!”
After running the Dupps Grindor’s for several months changing the Dupps hammers every 2 days, we ran a trial on the Jacob’s Hammers for the Dupps Grinder and found that we were able to get 5 days of life. We run strictly all beef and bones straight from slaughterhouses.
“The hammers held up 4X longer than the previous hammers and price is great! Have now switched to Jacobs screens.”