Hammer mill and Pellet Mill Replacement Parts
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“1st Die ran for 18 Months on 30 TPH mill and ran 172,278 Tons. 2nd Die installed July 7th 2015 and it is over 144,000 tons now and still going!”
“Essault Hammers lasted 11 weeks compared to regular hammers lasting 6 weeks. Ordered 2 more sets. This will be the way to go on hammers from now on!”
“After we installed Pentagons, we saw a 50% increase in production with a finer grind.”
“Maintenance sent the following numbers regarding 5 different feeds. Feed 1: 35% Increase in throughput Feed 2: 44% Increase in throughput Feed 3: 42% Increase in throughput Feed 4: 87% Increase in throughput Feed 5: 9% Increase in throughput.”
“Our pelleting process had some inefficiencies, we were seeing rather poor performance from our process and short lifespans from our dies and rolls. . With Jacobs we built a new protocol for our process, from our feed temps, all the way through roll setups. We have been running for several months now and our pelleting production numbers are fantastic, some of our products we increased our performance by over 50%, that translates to multiple tons per week in increased efficiency. We did see an increase in all of our TPH across the board. “
“The Pentagon Hammer Set we have in our Roskamp meal grinder is working very well. I’ll be buying at least two more Sets of these hammers for our other machines.”
“Jacobs rods last a full year with very little grooving, competitors rods needed changed out every 6 months due to excessive grooving.”
“Our [Competitor] die that has 500 hours on it isn’t performing as well as the Lightning Die which Currently has 6,500 hours on it. The Lightning Die is still making pellets and the [Competitor] die is struggling. Will be switching fully to Lightning Dies in the future!”
While running the Andritz hammer mill we were having to change the hammers every 1-2 weeks. Once we worked with Jacob’s and change the hammers along with a few other adjustments in the pattern, we were able to get 4-5 weeks of life out of the hammers.
“I am impressed with Jacobs Hammers, they last a long time!”