Hammer mill and Pellet Mill Replacement Parts
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“Both mills running Pentagons. Last sets ran for about 11 months, pushing 13,000 to 14,000 ton per week. 572,000 tons of life on hammers!”
“Jacobs rods resist grooving much better than the other brands I have used in the past.”
“The Lightning resulted in 48% decrease in energy with 19% increase in throughput. Savings $32K!”
“Our pelleting process had some inefficiencies, we were seeing rather poor performance from our process and short lifespans from our dies and rolls. . With Jacobs we built a new protocol for our process, from our feed temps, all the way through roll setups. We have been running for several months now and our pelleting production numbers are fantastic, some of our products we increased our performance by over 50%, that translates to multiple tons per week in increased efficiency. We did see an increase in all of our TPH across the board. “
While running the Andritz hammer mill we were having to change the hammers every 1-2 weeks. Once we worked with Jacob’s and change the hammers along with a few other adjustments in the pattern, we were able to get 4-5 weeks of life out of the hammers.
When it comes to the Jacobs screens for the Andritz hammermill and the Dupps Grindor’s, the screens from Jacob’s were always more convenient to get and lasted longer the only time we would have to change them was when stainless went through the Grindor or Hammermill. Getting screens by the pallet is far more convenient than ordering by each.
“We love your Hammers! They are more durable than the competitors, and that’s why we’re now using Jacobs Rod!”
“Our [Competitor] die that has 500 hours on it isn’t performing as well as the Lightning Die which Currently has 6,500 hours on it. The Lightning Die is still making pellets and the [Competitor] die is struggling. Will be switching fully to Lightning Dies in the future!”
“We installed the new Lightning Die during the first week of January. It has been running great! Once again I am really impressed with this die. It has been a money saver for us and I look forward to running it as long as you keep making them!”
“Been using Pentagon X2 Holeformance for 3 weeks in Champion Mill. 60 AMPS savings so increased Feed Rate which increased throughput 8%. The Champion capacity is 65 Million and Currently Running at 70-71 Million. Easy to install and fewer spacers! We removed [Brand X] Hammers from a 2nd Mill and replaced with Pentagon X2 Holeformance to get the same savings and increased throughput.”