Hammer mill and Pellet Mill Replacement Parts
A Worldwide Leader in Replacement Parts for Mills Since 1934.
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Die & Shell Rework
“1st Die ran for 18 Months on 30 TPH mill and ran 172,278 Tons. 2nd Die installed July 7th 2015 and it is over 144,000 tons now and still going!”
“Been using Pentagon X2 Holeformance for 3 weeks in Champion Mill. 60 AMPS savings so increased Feed Rate which increased throughput 8%. The Champion capacity is 65 Million and Currently Running at 70-71 Million. Easy to install and fewer spacers! We removed [Brand X] Hammers from a 2nd Mill and replaced with Pentagon X2 Holeformance to get the same savings and increased throughput.”
When it comes to the Jacobs screens for the Andritz hammermill and the Dupps Grindor’s, the screens from Jacob’s were always more convenient to get and lasted longer the only time we would have to change them was when stainless went through the Grindor or Hammermill. Getting screens by the pallet is far more convenient than ordering by each.
“Both mills running Pentagons. Last sets ran for about 11 months, pushing 13,000 to 14,000 ton per week. 572,000 tons of life on hammers!”
“Very pleased with Bad Ax Hammers. Mill has less vibration, first corner 250 to 260 hours, 2nd corner at 180-190 and still going”
“The hammers held up 4X longer than the previous hammers and price is great! Have now switched to Jacobs screens.”
“Fred wants a die like the last one. Said it is the best die he has ever run!”
“I was getting 7 days out of my old supplier’s hammers and I get 10 days from Jacobs’ Hammers! Jacobs is my supplier now!”
“The Lightning Die has increased our production 30%+. The Die has been on for 4,000+ hours and still doing great. We added storage bins, which now was a waste of money as we have increased production and use the raw materials as fast as it comes in. I can’t believe the whole industry doesn’t jump to the Lightning!”
“Our pelleting process had some inefficiencies, we were seeing rather poor performance from our process and short lifespans from our dies and rolls. . With Jacobs we built a new protocol for our process, from our feed temps, all the way through roll setups. We have been running for several months now and our pelleting production numbers are fantastic, some of our products we increased our performance by over 50%, that translates to multiple tons per week in increased efficiency. We did see an increase in all of our TPH across the board. “